High Precision Offline Extrusion Profile Measurement for Semi Finished Products

DESCRIPTION / TECHNICAL SPECIFICATIONS

This is a Tire Extrusion Parts Section Offline Measurement System, a high-precision quality control (QC) instrument used to measure the cross-section profile of semi-finished extruded tire components, such as the tire tread. This tool is key to ensuring dimensional accuracy and consistency before components proceed to the next stage of production. The following are its detailed technical specifications and advanced analytical capabilities.

The system utilizes non-contact laser sensor technology to accurately and stably scan the entire cross-section profile of a component. Its high-precision measurement capabilities include a thickness measurement accuracy of up to ±0.025 mm and a width measurement accuracy of ±0.1 mm. With an excellent reproducibility of less than 0.05 mm, this system guarantees consistent data for reliable process control. The platform is designed for flexibility, capable of measuring samples over a wide range, up to 40 mm in thickness and 700 mm in width, at a maximum scanning speed of 100 mm/s.

More than just a measuring tool, this instrument is an intelligent analysis system. Its software automatically calculates the difference between the measured values and the set/target values, and performs a symmetry analysis between the left and right parts of the cross-section. A crucial feature for process control is the alarm function, where displacement limits can be set for the laser sensor; if the extruded profile goes out of the specified tolerance, the system will provide a warning, enabling swift corrective action to minimize defective products and material waste.

Data management and reporting are made easy and efficient. The system provides a real-time visual display of the geometric size and shape, including detailed graphs of the thickness curve, thickness difference curve, and the overall contour curve. Operators can easily query statistical data and export test reports into Excel format for further analysis or integration with a Quality Management System. Additionally, the section information and analysis results can be printed directly from the machine, providing complete physical documentation for every production batch.